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About Me.

Senior Mechanical Design Engineer with 6+ years of experience designing mechanical systems across aerospace, industrial equipment, additive manufacturing, and research & development. Proven success leading products from concept through manufacturing by combining mechanical design, structural analysis, rapid prototyping, and Design for Manufacturing (DFMA). Recognized for developing innovative mechanical solutions that reduce cost, improve manufacturability, and solve complex engineering challenges.

 

I help teams research, create, & evaluate designs that encompass all stakeholder needs of the full product life cycle. I work closely with vendor representatives from Fluke, Creo/PTC, Banner, plus many more to run trial programs that address business needs as well as oversee the design, build, and implementation from large scale to novel in-house solutions, monitoring machine health and reducing runtime failures.

Career

2026

CRPUSA, LLC

Application Engineer

  • Optimized customer designs for additive manufacturing, improving manufacturability while maintaining functional performance.

  • Partnered directly with customers to resolve design and production challenges through engineering analysis.

  • Developed manufacturing travelers and inspection documentation in compliance with AS9100D quality standards.

  • Performed engineering drawing reviews to verify dimensional accuracy, manufacturability, and customer requirements.

  • Prepared cost estimates based on design complexity, manufacturing processes, and production planning.

2025 - 2026

BACE, LLC

Mechanical Design Engineer

  • Designed and engineered a custom tugger-mounted lifting system capable of safely lifting 4,000 pounds using SolidWorks and finite element analysis.

  • Redesigned an ejector chain assembly that eliminated recurring binding and premature failures.

  • Produced manufacturing drawings utilizing GD&T to support fabrication, inspection, and assembly.

  • Developed standardized quality control procedures improving consistency of internationally sourced components.

  • Designed and evaluated durable laser-engraved identification plates improving product traceability and environmental durability.

2022-2024

ECS Tech

Sr. Mechanical Design Engineer, R&D

  • Led a multidisciplinary engineering team developing predictive diagnostic systems that generated over $2 million in annual operational savings.

  • Designed mechanical prototypes using additive manufacturing and traditional fabrication methods, reducing tooling costs by $340,000.

  • Directed concept development, prototyping, testing, and validation activities for new engineering solutions.

  • Designed and executed engineering experiments evaluating vibration monitoring technologies and sensor systems.

  • Developed embedded software tools using Python/BASH to automate diagnostic systems and improve testing efficiency.

  • Authored engineering standards, technical documentation, and user guides supporting enterprise implementation.

  • Mentored six multidisciplinary university capstone teams through complete engineering design projects from concept to prototype.

  • Delivered technical design reviews and project updates to executive leadership and key stakeholders.

2019-2022

Boeing

Manufacturing Engineer

  • Developed engineering documentation including service bulletins, work instructions, design kits, and Bills of Material.

  • Created VBA automation tools reducing engineering analysis time and manufacturing lead times by approximately six weeks.

  • Participated in design reviews ensuring manufacturability and engineering compliance for aircraft modifications.

  • Managed engineering metrics supporting Defense Contract Audit Agency compliance activities.

  • Collaborated with manufacturing teams to resolve production issues and improve assembly proce

2014

GE Aviation

Manufacturing Engineer

  • Designed production fixtures reducing injector nozzle contamination and improving manufacturing reliability.

  • Created detailed manufacturing drawings utilizing GD&T for over 100 production fixtures.

  • Developed standardized documentation for tooling requests, improving engineering traceability and shop efficiency.

Education

2015-2018

University of Arkansas

2011-2015

University of Arkansas

​Bachelor of Science in Mechanical Engineering

Dean's List

Pi Tau Sigma - Mechanical Engineering Honor Society

Chancellor's List

Call 

479-595-1625

Email 

Follow

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Contact

Sr. Mechanical Design Engineer

Skills

Manufacturing Methodologies
3D Printing
Matlab, VBA, Python
CAD Software

Lean Six Sigma certified

Design Theory

Product Design 

Project Management

Email: jond.ashley@yahoo.com
Tel: 479-595-1625

LinkedIn

© 2023 by Jonathan Ashley Portfolio. All rights reserved.

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